Table of Contents
Related Manuals for Toro 30447N
Summary of Contents for Toro 30447N
- Page 1 Form No. 3374-304 Rev A Groundsmaster ® 4100-D and 4110-D Rotary Mower Model No. 30447N—Serial No. 313000001 and Up Model No. 30449N—Serial No. 313000001 and Up *3374-304* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Note emphasizes general information worthy of special attention. Genuine Toro spark arresters are approved by the USDA Forestry Service. Important: This engine is equipped with a spark arrester muffler. It is a violation of California Public... -
Page 3: Table Of Contents
Safety ................4 Pivoting (Tilting) the Front Cutting Unit Safe Operating Practices........... 4 Upright .............49 Toro Mower Safety ..........6 Pivoting the Front Cutting Unit Down.......49 Engine Emission Certification........7 Adjusting the Cutting Unit Pitch .......49 Safety and Instructional Decals ......... 7 Servicing the Castor Arm Bushings ......50... -
Page 4: Safety
Preparation Safety • While mowing, always wear substantial footwear, long trousers, hard hat, safety glasses, and hearing protection. This machine meets or exceeds ISO standard 5395:1990 Long hair, loose clothing or jewelry may get tangled and ANSI B71.4-2004 specifications in effect at the time in moving parts. -
Page 5: Maintenance And Storage
• – Do not stop or start suddenly when going up or Look behind and down before backing up to be sure of downhill. a clear path. – Engage the clutch slowly, always keep the machine in • Slow down and use caution when making turns and gear, especially when travelling downhill. -
Page 6: Toro Mower Safety
Watch for traffic when near or crossing roads. Always yield the right-of-way. The following list contains safety information specific to Toro This machine is not designed or equipped for on-road products or other safety information that you must know that use and is a “slow-moving vehicle”. -
Page 7: Engine Emission Certification
Check brake operation frequently. Adjust and service as • To make sure of optimum performance and continued required. safety certification of the machine, use only genuine Toro • replacement parts and accessories. Replacement parts Battery acid is poisonous and can cause burns. Avoid and accessories made by other manufacturers could be contact with skin, eyes, and clothing. - Page 8 58-6520 1. Grease 117–2385 1. Read the Operators 3. Engine—preheat Manual. 2. Engine—start 4. Engine—stop 117–2754 1. Warning—read the Operator's Manual. 2. Warning—do not operate this machine unless you are trained. 3. Warning—wear the seat belt when seated in the operator's position. 4.
- Page 9 117–2387 1. Raise left deck 4. Cooling fan 2. Raise center deck 5. Reverse 3. Raise right deck 6. Automatic 117-5723 7. High 1. Off 2. Headlights 8. Traction control 3. On 9. Low 4. Fast 10. Locked 5. Slow 11.
- Page 10 104-3599 1. Do not step here. 2. Traction pedal 3. Traction—forward 4. Traction—reverse 5. Danger—shut off PTO prior to raising the cutting units; do not operate the cutting units when they are in the raised position. 119-0075 1. Read the Operator's 7.
- Page 11 117-5735 1. Read the Operators Manual; to start the engine, move the traction pedal to Neutral, apply the brake, move the throttle switch to slow, turn the ignition key to Preheat. When the Wait to Start Advisory clears on the Info Center then turn the ignition key to Start. 2.
- Page 12 115-8455 1. Read the Operator's Manual. 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 120-6604 1. Thrown object hazard—keep bystanders away from the machine. 2. Cutting/dismemberment hazard of hand, mower 106-6755 blade—stay away from moving parts, keep all guards and shields in place.
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Page 13: Setup
Setup Media and Additional Parts Description Qty. Operator's Manual Review before operating machine Engine Operator's Manual Use to reference engine information Parts Catalog Use to reference part numbers Operator Training Materials Review before operating machine Pre-delivery Inspection Sheet Note: Determine the left and right sides of the machine from the normal operating position. -
Page 14: Product Overview
Tilt Steering Lever Product Overview Press the lever Figure 2 down to tilt the steering wheel to the desired position. Then release the lever to lock the Controls adjustment. Note: Determine the left and right sides of the machine Parking Brake Latch from the normal operating position. -
Page 15: Throttle Control
Flow Divider Switch (optional) When operating in mow (low) speed, press and hold flow divider switch (Figure 4) to enhance traction drive performance in compromised operating conditions. Hi-Lo Speed Control The switch (Figure 4) allows the speed range to increase for transport of the machine. -
Page 16: Hour Meter
Fan Control two positions R (manual reverse) and Auto (normal). Refer to Engine Cooling Fan Operation in the Operation Section Rotate the fan control knob to regulate the speed of the fan of manual. (Figure 6). Temperature Control Rotate the temperature control knob to regulate the air temperature in the cab (Figure 6). -
Page 17: Specifications
A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 18: Operation
Preferred oil: SAE 15W-40 (above 0° F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. Figure 9 Note: The best time to check the engine oil is when the 1. -
Page 19: Adding Fuel
Important: Do not use kerosene or gasoline instead of CAUTION diesel fuel. Failure to observe this caution will damage If the engine has been running, the the engine. pressurized, hot coolant can escape and cause burns. WARNING • Do not open the radiator cap when the Fuel is harmful or fatal if swallowed. - Page 20 Toro Premium All Season Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro • Do not fill fuel containers inside a vehicle or on distributor for part numbers.)
- Page 21 Checking the Planetary Gear Drive Oil Service Interval: Every 400 hours Check the oil level after every 400 hours of operation or if external leakage is noted. Use high quality SAE 85W-140 gear lube as a replacement. The capacity of the system is approximately 16 oz (0.5 l). 1.
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Page 22: Checking The Tire Pressure
Checking the Rear Axle Gear Box Checking the Tire Pressure Lubricant Service Interval: Before each use or daily Service Interval: Every 400 hours The tires are over-inflated for shipping. Therefore, release some of the air to reduce the pressure. The correct air The gear box is filled with SAE 85W-140 gear lube. - Page 23 5. Remove the hairpin cotter and clevis pin securing the height-of-cut chains to the rear of the cutting unit (Figure 18). Figure 16 1. Tensioning cap 4. Top axle mounting hole Figure 18 2. Spacers 5. Castor wheel 1. Height-of-cut chain 2.
- Page 24 onto the spindle shaft to get the desired height-of-cut; then slide the washer onto the shaft. Figure 22 1. Castor pivot arm 3. Clevis pin and hair pin cotter Figure 20 2. Axle mounting holes 4. Tension rod 1. Tensioning cap 4.
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Page 25: Adjusting The Blade
Adjusting the Cutting Unit Rollers The cutting unit rollers should be mounted in the lower position when operating in height of cuts greater than 2-1/2 inches (64 mm) and in the higher position when operating in height of cuts lower than 2-1/2 inches (64 mm). 1. -
Page 26: Adjusting The Mirrors
Adjusting the Mirrors Model 30447 only Rear View Mirror While sitting in the seat, adjust the rear view mirror (Figure 30) to attain the best view out the rear window. Pull the lever rearward to tilt the mirror to reduce the brightness and glare of light. -
Page 27: Engine Cooling Fan Operation
Checking the Interlock 1. Ensure that the parking brake is set. Remove your foot from the traction pedal and ensure that it is in neutral. Switches 2. Move the throttle control to the mid-idle position. 3. Turn the ignition key to the Run position. The glow CAUTION indicator will light. -
Page 28: Pushing Or Towing The Machine
a malfunction in the interlock system that should be Part No. 95-8843, Coupler Fitting No. 95-0985 corrected before resuming operation. [Qty. 2], and Hydraulic Fitting No. 340-77 [Qty. 2]) to the reverse traction pressure test • If the operator rises from the seat with the cutting units port (Figure 32) and the reverse four-wheel drive engaged and/or the traction pedal out of neutral, the pressure port (Figure 33). -
Page 29: Operating Characteristics
Operating Characteristics Practice driving the machine because it has a hydrostatic transmission and its characteristics are different than many turf maintenance machines. Some points to consider when operating the traction unit, cutting unit, or other implements are the transmission, engine speed, load on the cutting blades or other implement components, and the importance of the brakes. - Page 30 Transporting Use the transport latches when transporting over long distances, rough terrain, or when trailering. After Operating To ensure optimum performance, clean the underside of the mower housing after each use. If residue is allowed to build up in the mower housing, cutting performance will decrease. Also, remove any debris which may have collected between the deck lift cylinders and the foam deck pads (Figure 35).
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Page 31: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts. • Check the fan belt tension. After the first 10 hours •... -
Page 32: Service Interval Chart
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Service Interval Chart Figure 36 Lubrication inspections of bearing condition and seal integrity should be conducted to avoid downtime. - Page 33 • Front and rear axle pivot bushings (2) (Figure 39) • Steering cylinder ball joints (2) (Figure 40) • Tie rod ball joints (2) (Figure 40) • King pin bushings (2) (Figure 40). The top fitting on the king pin should only be lubricated annually (2 pumps).
- Page 34 Figure 42 • Lower link pivot (4) (Figure 43) • Upper link pivot (4) (Figure 43) • Castor fork shaft bushings (2) (Figure 44) • Spindle shaft bearings (3) (Figure 45) Figure 44 • Idler arm pivot bushings (2) (Figure 45) Figure 43 Figure 45...
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Page 35: Wing Cutting Units
Center Lift Assemblies Wing Lift Assemblies • Lift arm bushings (2) (Figure 46) Wing lift cylinder (4) (Figure 48) • Lift cylinder bushings (4) (Figure 46) • Lift arm ball joints (2) (Figure 47) Figure 48 Wing Cutting Units • Castor fork shaft bushing (1 each) (Figure 49) •... -
Page 36: Engine Maintenance
Engine Maintenance debris from migrating into the intake when the primary filter is removed. Air Cleaner Maintenance • Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. •... -
Page 37: Servicing The Engine Oil And Filter
Servicing the Engine Oil and Fuel System Filter Maintenance Service Interval: After the first 50 hours Servicing the Fuel System Every 150 hours Change the oil and filter initially after the first 50 hours of DANGER operation; thereafter change the oil and filter every 150 hours. 1. -
Page 38: Bleeding Air From The Injectors
Rinse with clear water. Coat the battery posts and cable connectors with Grafo 112X 4. Remove the filter canister and clean the mounting (skin-over) grease (Toro Part No. 505-47) or petroleum jelly surface. to prevent corrosion. -
Page 39: Fuses
• Always connect the positive (red) battery cable before connecting the negative (black) cable. 4. Coat both battery connections with Grafo 112X (skin-over) grease, Toro Part No. 505-47, petroleum jelly, or light grease to prevent corrosion. Slide the rubber boot over the positive terminal. Figure 58 5. - Page 40 Figure 62 1. Fuses 2. Fuse box cover Figure 61 1. Read the Operator's 7. Powerpoint—10A fuse Manual for fuse information. 2. Engine preheat—60A fuse 8. Instuments—10A fuse 3. Engine, start—20A fuse 9. Control module—2A fuse 4. Headlights—10A fuse 10. Control module—2A fuse 5.
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Page 41: Drive System Maintenance
Drive System Maintenance Changing the Planetary Gear Drive Oil Service Interval: After the first 200 hours Every 800 hours Change the oil initially after first 200 hours of operation. Thereafter change the oil every 800 hours, or yearly, whichever occurs first. Use a high quality SAE 85W-140 gear lube. 1. -
Page 42: Checking The Rear Wheel Toe-In
Checking the Rear Wheel 6. Remove the drain plug from the gear box and allow the oil to drain into a pan. Remove the fill plug to ease Toe-In in draining of the oil. Service Interval: Every 800 hours After every 800 operating hours or annually, check the rear wheel toe-in. -
Page 43: Cooling System Maintenance
Cooling System Maintenance Servicing the Engine Cooling System Remove debris from the oil cooler and radiator daily. Clean them more frequently in dirty conditions. This machine is equipped with a hydraulically driven fan drive system that automatically (or manually) reverses to reduce radiator and screen debris build-up. -
Page 44: Brake Maintenance
Brake Maintenance Belt Maintenance Servicing the Alternator Belt Adjusting the Service Brakes Service Interval: After the first 10 hours Adjust the service brakes when there is more than 1 inch (25 mm) of “free travel” of the brake pedal, or when the brakes Every 100 hours do not work effectively. -
Page 45: Replacing The Blade Drive Belt
Figure 71 1. Hydraulic motor 2. Mounting bolts Figure 70 5. Remove the old belt from around the spindle pulleys 1. Belt 4. Belt guide and idler pulley. 2. Eye bolt 5. Flange nut 6. Route the new belt around the spindle pulleys and idler 3. -
Page 46: Controls System Maintenance
Controls System Maintenance Adjusting the Throttle Cable Service Interval: After the first 50 hours Every 400 hours Adjust the throttle cable (Figure 72) so that the governor lever on the engine contacts the low and high speed set bolts before the throttle lever contacts the slot in the control panel. Figure 73 1. -
Page 47: Hydraulic System Maintenance
Service Interval: After the first 200 hours Every 800 hours Use Toro replacement filters (Part No. 94-2621 for the left side of the machine and 75-1310 for the right side of the Change the hydraulic fluid after every 800 operating hours, machine). -
Page 48: Checking The Hydraulic Lines And Hoses
Checking the Hydraulic Lines and Hoses Service Interval: Every 2 years Inspect the hydraulic lines and hoses daily for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration. Make all necessary repairs before operating. WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. -
Page 49: Mower Maintenance
Measuring the Cutting Unit Pitch Cutting unit pitch is the difference in height-of-cut from the front of the blade plane to the back of the blade plane. Toro recommends a blade pitch of 1/4 inch (6 mm). That is the back of the blade plane is 1/4 inch (6 mm) higher than the front. -
Page 50: Servicing The Castor Arm Bushings
Servicing the Castor Arm Bushings The castor arms have bushings pressed into the top and bottom of the tube and after many hours of operation, the bushings will wear. To check the bushings, move the castor fork back and forth and from side to side. If the castor spindle is loose inside the bushings, the bushings are worn and must be replaced. -
Page 51: Replacing The Cutting Unit Hinge Covers
Replacing the Cutting Unit Hinge Covers The hinge cover prevents debris from escaping at hinge points between cutting units. If cover(s) ever become damaged or worm they must be replaced. Figure 82 1. Castor wheel 3. Bearing 2. Castor fork 4. -
Page 52: Blade Maintenance
Always use genuine the cutter blade-the sail and the cutting edge. Both cutting Toro replacement blades to be sure of safety and optimum edges and the sail, which is the turned up portion opposite performance. -
Page 53: Correcting Cutting Unit Mismatch
DANGER If the blade is allowed to wear, a slot will form between the sail and flat part of the blade (Figure 87). Eventually a piece of the blade may break off and be thrown from under the housing, possibly resulting in serious injury to you or bystanders. -
Page 54: Spark Arrestor Maintenance
Spark Arrestor 6. Compare the measurements of the outer blades with the center blade. The center blade must not be more Maintenance than 3/8 inch (10 mm) lower than the outer blades. If the center blade is more than 3/8 inch (10 mm) lower than the outer blades, proceed to step 7 and add shims Servicing the Spark Arrestor between the spindle housing and the bottom of the... -
Page 55: Cab Maintenance
Cab Maintenance Cleaning the Cab Air Filters Service Interval: Every 250 hours (Replace them if they are torn or excessively dirty.) 1. Remove the thumb screws and grates from over both the in-cab and rear cab air filters (Figure 89). Figure 89 1. -
Page 56: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. -
Page 57: Schematics
Schematics g014815 Electrical Schematic (Rev. D) - Page 58 g017775 Electrical Schematic (Rev. D)
- Page 59 g017776 Electrical Schematic (Rev. D)
- Page 60 g017779 Electrical Schematic, GM 4000/4100 (Rev. D)
- Page 61 g017780 Electrical Schematic, GM 4010 (Rev. D)
- Page 62 g017781 Electrical Schematic, GM 4110 (Rev. D)
- Page 63 g017782 Electrical Schematic, GM 4010 (Rev. D)
- Page 64 g017783 Electrical Schematic, GM 4110 (Rev. D)
- Page 65 g017784 Electrical Schematic, GM 4110 Cab (Rev. D)
- Page 66 g017785 Electrical Schematic, GM 4110 Cab (Rev. D)
- Page 67 Hydraulic Schematic (Rev. B)
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Page 68: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.