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Toshiba G8000MM Series Installation And Operation Manual
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Toshiba G8000MM Series Installation And Operation Manual

Toshiba G8000MM Series Installation And Operation Manual

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G8000MM SERIES
INSTALLATION AND
OPERATION MANUAL
100/150/225/300/375/500/625/750 kVA
480/480 V and 600/600 V
Document: GBH0015 Rev. 1.10
Part No. 62013-001
October 2009

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  • Page 1 G8000MM SERIES INSTALLATION AND OPERATION MANUAL 100/150/225/300/375/500/625/750 kVA 480/480 V and 600/600 V Document: GBH0015 Rev. 1.10 Part No. 62013-001 October 2009...
  • Page 2 G8000MM Installation and Operation Manual...
  • Page 3 G8000MM SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 100/150/225/300/375/500/625/750 kVA Document No. GBH0015 Rev. 1.10 Part No. 62013-001 October 2009 G8000MM Installation and Operation Manual...
  • Page 4 This page intentionally left blank. G8000MM Installation and Operation Manual...
  • Page 5 The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL CORPORATION. The warranty contained in the contract between the parties is the sole warranty of TOSHIBA, and any statements contained herein do not create new warranties or modify the existing warranty.
  • Page 6 TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.

  • Page 7: Table Of Contents

    Table of Contents INTRODUCTION ........................2 SAFETY PRECAUTIONS ....................3 GENERAL ......................... 6 Definitions ......................... 7 Operation Overview ......................8 Specifications ........................16 OPERATOR CONTROLS AND INDICATORS ..............21 LED Display ........................22 EPO button (Emergency Power Off button) (7) .............. 22 Liquid Crystal Display (8) ....................
  • Page 8 List of Tables Table 1.1 UPS Installation Environment ................4 Table 1.2 Rating of Bypass Input Circuit Breaker ............. 5 Table 1.3 Power Specifications ................... 16 Table 1.4 UPS Module Information ..................16 Table 1.5 Detail of Specifications ..................18 Table 1.6 Rating of Contactors and Fuses ................
  • Page 9 List of Figures Figure 1.1 Single Line Diagram – Normal Operation ............8 Figure 1.2 Single Line Diagram – Bypass Operation ............9 Figure 1.3 Single Line Diagram – Battery Operation ............10 Figure 1.4.a UPS Parts Location (100, 150, 225 kVA) ............11 Figure 1.4.b UPS Parts Location (300, 375 kVA) ..............
  • Page 10 Figure 3.2.f.1 Diag. of Input/Output Bus Bars & Terminal Blocks (500/625/750 kVA, 600V) . 49 Figure 3.2.f.2 Diag. of Power Wire & Control Wire Inter-Connect (500/625/750 kVA, 600V) ... 50 Figure 3.3.a Diag. of Rectifier Cabinet & Inverter Cabinet Inter-Connect 1 ......51 Figure 3.3.b Diag.
  • Page 11 CAUTION Note: A Note notice icon indicates when the user should make a reference of information regarding the UPS operation, load status and display status. Such information is essential if Toshiba field service group assistance and correspondence is required. NOTE Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work.

  • Page 12: Introduction

    1 INTRODUCTION Your Toshiba Uninterruptible Power System (UPS) is designed to provide many years of reliable protection from power failure, brown-outs, line noise, and voltage transients. To ensure optimum performance of the equipment, follow the manufacturer's instructions. This manual contains descriptions required to operate the UPS.

  • Page 13: Safety Precautions

    Special considerations are required when applying this UPS to the equipment (**) that affect human safety and/or maintain public services. Be sure to contact/inform TOSHIBA if it is such a case. The application without special consideration may cause serious accidents.

  • Page 14: Table 1.1 Ups Installation Environment

    WARNING 3 NOTE The UPS is to be installed in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. Keep the installation environment per standard described as follows: Table 1.1 UPS Installation Environment Item Environment standard Installation...

  • Page 15: Table 1.2 Rating Of Bypass Input Circuit Breaker

    WARNING 4 NOTE This UPS does not include a Bypass input circuit breaker to protect bypass circuit. The Bypass input circuit breaker is to be field supplied and installed. Recommended Breaker's Specifications are as follows: TABLE 1.2 Rating of Bypass Input Circuit Breaker Capacity (kVA) Bypass Voltage (Vac) Bypass Rating (Aac) Breaker (A) 1000...

  • Page 16: General

    UPS. The UPS is simple to start-up, operate and maintain. The G8000MM SERIES UPS is available in eight kVA sizes-100, 150, 225, 300, 375, 500, 625, and 750kVA. Specifications for each kVA model appear in Section 1.5. The principles of operation described herein are applicable to all models.

  • Page 17: Definitions

    Definitions UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) - All components within the UPS Module Cabinet and associated batteries that function as a system to provide continuous, conditioned AC power to a load. This is sometimes referred to as the "System". UPS MODULE CABINET - The metal enclosure which contains the Rectifier, the Inverter, the Chopper, the Static Transfer Switch, the Internal Bypass line, the operator controls, and the internal control system required to provide specified AC power to a load.

  • Page 18: Operation Overview

    Operation Overview The UPS provides two power paths between the utility source and the critical load. Figure 1.1 shows the path for normal operation, with the load powered from the inverter. Figure 1.2 shows the path for bypass operation, with the load supplied through the static bypass line.

  • Page 19: Figure 1.2 Single Line Diagram - Bypass Operation

    The Bypass Input circuit breaker for protection of the UPS and cables are field supplied and field installed. (See WARNING 4 on page 5) NOTE B) Bypass Operation: Load Power supplied through each system UPS internal static bypass line. FIGURE 1.2 Single Line Diagram - Bypass Operation: Load fed through Internal static bypass line.

  • Page 20: Figure 1.3 Single Line Diagram - Battery Operation

    C) Battery operation: Load Power supplied by each system UPS battery and inverter. FIGURE 1.3 Single Line Diagram - Battery Operation Static Transfer AC Bypass Switch Input User supplied Breaker RECTIFIER INVERTER AC input Output Power Flow Not in Use Battery cabinet UPS Module Referring to Figure 1.3: In the event of AC input source failure or interruption, each system...
  • Page 21 FIGURE 1.4.a UPS Parts Location (100kVA, 150kVA, 225kVA) UPS module FRONT VIEW Inverter AC capacitors Chopper unit capacitors Rectifier unit 1. CPM 3. External I/F circuit PCB IOAU-04 2. Grounding bar FIGURE 1.4.b UPS Parts Location (300kVA,375kVA) UPS module FRONT VIEW 2.

  • Page 22: Figure 1.4.C Ups Parts Location (500Kva)

    FIGURE 1.4.c UPS Parts Location (500kVA) UPS module FRONT VIEW 2. Grounding Bar AC capacitors 1. CPM 3. External I/F circuit PCB IOAU-04 AC capacitors Rectifier Inverter unit Capacitor Chopper unit G8000MM Installation and Operation Manual...
  • Page 23 FIGURE 1.4.d UPS Parts Location (625kVA, 750kVA) UPS module FRONT VIEW 3. External I/F AC capacitors circuit PCB 2. Grounding Bar IOAU-04 1. CPM AC capacitors Rectifier Capacitor unit Inverter Chopper unit G8000MM Installation and Operation Manual...

  • Page 24: Figure 1.5 Ups Parts Location

    FIGURE 1.5 UPS Parts Location (Continued) UPS module REAR OF FRONT DOOR (Right side) SYNC.LED INVERTER INVERTER START STOP BOOT FAULT MAINTENANCE TEST SWITCH RESET SWITCH SWITCH FIGURE 1.6 External I/F circuit PCB IOAU-04 3. External contact signal terminal IOAU-04 4.
  • Page 25 Description of Figures 1.4, 1.5, and 1.6: CPM - Circuit protector for control power supply. Grounding bar (G) External contact signal terminal block (FIGURE 1.6) - Terminal block to connect contact signal input/output lines to and from the external devices. Refer to Figure 2.15, Section 2.4 for details.

  • Page 26: Specifications

    Specifications The UPS name plate displays the rated kVA as well as nominal voltages and currents. The name plate is located on the inside of the UPS front door. TABLE 1.3 Power Specifications Rated output Input voltage Bypass input voltage Output voltage Power 3 phase / 3 wire...
  • Page 27 b) Packing Dimensions Width Depth Height Shipping Wt [kVA] [in / mm] [in / mm] [in / mm] [lb./ kg] 43.3 / 1100 37 / 940 87.0 / 2200 2205 / 1000 47.2 / 1200 37 / 940 87.0 / 2200 2734 / 1240 55.1 / 1400 37 / 940...

  • Page 28: Table 1.5 Detail Of Specifications

    TABLE 1.5 Detail of Specifications Rated Output kVA Rated Output kW 337.5 562.5 AC INPUT Configuration 3 Phase, 3 Wire Voltage 480 V (600 V Optional) +15% to -15% Power Factor >0.98 Lagging Input kVA Max Input kVA Input Current 105 A 158 A 237 A...
  • Page 29 Voltage THD 2% maximum THD at 100% Linear Load 5% maximum THD at 100% Non-Linear Load Transient Response +/-2% maximum at 100% load step +/-1% maximum at Loss/Return of AC power +/-5% maximum at Load Transfer to/from Static Bypass Transient Recovery Less than 16.7 ms Overload Capacity 125% for 10 minutes;...

  • Page 30: Table 1.6 Rating Of Contactors And Fuses

    TABLE 1.6 Rating of Contactors and Fuses OUTPUT CAPACITY OF EQUIPMENT NUMBER APPLICATION 100kVA 150kVA 225kVA 300kVA 375kVA 500kVA 625kVA 750kVA 480V 600V 480V 600V 480V 600V 480V 600V 480V 600V 480V 600V 480V 600V 480V 600V AC input contactor 135A 200A 350A...

  • Page 31: Operator Controls And Indicators

    2 OPERATOR CONTROLS AND INDICATORS The G8000MM Series operator controls and indicators are located as follows: Circuit breakers and contactors: Inside the module UPS status indicators: Outside of front door FIGURE 2.1 Operation/Display Panel (Front panel) BATTERY LOAD ON LOAD ON...

  • Page 32: Led Display

    LED Display 1) Load on inverter [ LOAD ON INVERTER ](green) Illuminates when power is supplied from inverter to the critical load. (Indicates the state of inverter transfer switch "52C".) 2) Battery operation [ BATTERY OP. ](orange) Illuminates when power is supplied from batteries following a power failure. 3) Load on bypass [ LOAD ON BYPASS ](orange) Illuminates when power is supplied to load devices by static bypass.

  • Page 33: Menu

    2.3.1 Menu A) MAIN MENU (FIGURE 2.2) The LCD panel indicates power flow and measured values, while also operating the start/stop function. The LCD panel also allows the user to verify the status and operation of the UPS Module. FIGURE 2.2 Main screen 540V The following will be displayed when the START/STOP key on the LCD panel is pressed: 1) Start/Stop screen (FIGURE 2.3)

  • Page 34: Figure 2.3 Start/Stop Screen

    FIGURE 2.3 Start/Stop screen To Stop - In order, first press left stop key then press right stop key. FIGURE 2.4 PIN protection screen FIGURE 2.5 Bypass voltage abnormal message screen B) MEASUREMENT MENU (FIGURE 2.6) This screen shows details of measured values. Bypass voltage, input voltage, output line to line voltage and output frequency are displayed.

  • Page 35: Figure 2-7 Setup Screen

    C) SETUP MENU (FIGURE 2.7) This screen prompts the user to select: (a) whether the start & stop operation will be performed by local or remote operation; (b) date & time adjustment; (c) battery equalizing charge. The battery equalizing charge operation key will appear when battery equalizing charge is set up (Setup is based on battery type).

  • Page 36: Input Power Failure

    2.) Battery log (FIGURE 2.10) This screen displays the cumulative battery discharging record. FIGURE 2.10 Battery log screen 2.3.2 INPUT POWER FAILURE During an Input Power Failure, the UPS inverter will be powered by the UPS batteries. The following will be displayed on the main and measurement screen (Indication of battery operation and remaining battery life).

  • Page 37: Fault Indication (Figure 2.13)

    2.3.3 FAULT INDICATION (FIGURE 2.13) “MESSAGE” and “SILENCE ALARM” buttons will appear on the main menu when UPS failure condition has occurred. FIGURE 2.13 Main screen (Fault indication) 480V The following will be displayed when the message key on the LCD panel is pressed. 1) Message (FIGURE 2.14) The display shows a fault code, the description of the fault and a guidance of what action is to be taken by the user.

  • Page 38: External Signal Terminal Block

    External Signal Terminal Block The UPS is equipped with a series of input/output terminals for external annunciation of alarms and for remote access of certain UPS functions. The layout of terminals is shown in Figure 2.15. with a functional description of the input/output port presented. OUT1 to OUT6 are user programmable, but are factory default set being also shown in Figure 2.15.
  • Page 39 FIGURE 2.15.b External Signal Terminal Block (NEC Class2) IN1: REMOTE INVERTER START (User supplied dry contact) IN2: REMOTE INVERTER STOP IN3: BATTERY TEMP. HIGH (User supplied sensor and dry contact) IN4: POWER DEMAND IN5: SPARE IN6: SPARE (User supplied dry IN7: SPARE contact) IN8: SPARE...

  • Page 40: Figure 2.16 Control Wiring For External Contacts

    Terminals 37 to 38, 39 to 40 "Total Alarm" contact (OUT9) Activated when an alarm has output to the system. The UPS is equipped with a selectable output contact feature. The above alarms are the default settings. Contact Toshiba International Corporation for setup information NOTE G8000MM Installation and Operation Manual...

  • Page 41: Figure 2.17 Remote "Start" Contact Connections

    B) Input Contacts (for remote access of UPS) External contacts are provided by the user of the UPS system. Terminal voltage at the UPS is 24Vdc. Provide external dry contact accordingly. Do not apply voltages to remote access input terminals. Damage to UPS may result CAUTION Refer to Figure 2.17 for a typical wiring configuration.

  • Page 42: External Communication Connector

    : Not used Pin 7. : Not used Pin 8. : Not used Pin 9. : Not used PCB IOAU-04 * Consult Toshiba International Corporation for details on “ RemotEyeII ” monitoring software and its capabilities. G8000MM Installation and Operation Manual...

  • Page 43: Installation And Operation

    3 INSTALLATION AND OPERATION Transportation and Installation TABLE 3.1 How to transport and install the system Transportation Installation Transport unit with forklift. Using the pre-drilled holes (4 - 24) in the Carry with overhead crane using UPS channel base, anchor the unit using eyebolts provided.

  • Page 44: Procedure For Cable Connections

    D) External Battery Supply Please refer to the following when installing and maintaining batteries: 1. The customer shall refer to the battery manufacturer's installation manual for battery installation and maintenance instructions. 2. The maximum permitted fault current from the remote battery supply, and the DC voltage rating of the battery supply over-current protective device CAUTION are shown in Table 3.3.
  • Page 45 Connect the grounding conductor from the input service entrance to the UPS ground bar. CAUTION Two (2) sources feeding the UPS: (1) Connect the rectifier input power cables from the input service entrance to the rectifier input power terminals, identified as A, B, C in Figures 3.2-a~g. Input cables must be sized for an ampere rating larger than the maximum input drawn by the rectifier.
  • Page 46 (3) Connect the external signal terminal block as desired. Refer to Section 2.4 and Figure 2.15 for functional description. 14 AWG (2mm ), or less, shielded conductor is recommended. 1. Confirm that all UPS internal contactors (breakers) "CB1", "CB2", and "CB3"...

  • Page 47: Table 3.4 Recommended Cable Sizes

    TABLE 3.4 Recommended Cable Sizes (AWG or kcmil) Input Side * 1, 2 Output Side * 1, 2 Bypass Side * 1, 2 DC Input Side * 1, 2 Input Output Cable Torque Cable Size Torque CableSize Torque Cable Torque Capacity Voltage Voltage...

  • Page 48: Table 3.5 Crimp Type Compression Lug

    TABLE 3.5 Crimp Type Compression Lug WIRE WIRE RECOMMENDATION CRIMP TOOL REQUIRED SIZE STRAND BURNDY TYPE Y35 OR Y46 (CODE) CLASS VENDOR CAT. NO. COLOR KEY DIE INDEX BURNDY YA1C GREEN 11 / 375 ILSCO CRA-1L GREEN 11 / 375 BURNDY YA25-LB 1019...
  • Page 49 FIGURE 3.2.a.1 Diagram of input/output bus bars and terminal blocks (100kVA, 150kVA, 225kVA UPS, Input voltage 480Vac) Location of bus bars and terminal blocks Detailed Terminals H=79.7” (2025mm) For power terminals, use 5/16” (8mm) Diameter bolts. D=29.9” (760mm) 100kVA : 43.3” (1100mm) 150kVA : 47.2”...
  • Page 50 FIGURE 3.2.a.2 Diagram of Power Wire & Control Wire Inter-Connect (100kVA, 150kVA, 225kVA UPS, Input voltage 480Vac) DC circuit breaker External signal terminal IOAU-04 – [TN2] Auxiliary “-“Negative “+”Positiv User supplied User supplied Wall mounted DC breaker UPS module G8000MM Installation and Operation Manual...
  • Page 51 FIGURE 3.2.b.1 Diagram of input/output bus bars and terminal blocks (100kVA, 150kVA, 225kVA UPS, Input voltage 600Vac) Location of bus bars and terminal blocks Detailed Terminals H=79.7” (2025mm) For power terminals, use 5/16” (8mm) Diameter bolts. D=29.9” (760mm) 100kVA : 73.3” (2014mm) 150kVA : 79.2”...
  • Page 52 FIGURE 3.2.b.2 Diagram of Power Wire & Control Wire Inter-Connect (100kVA, 150kVA, 225kVA UPS, Input voltage 600Vac) DC circuit breaker External signal terminal IOAU-04 – [TN2] Auxiliary User supplied “-“Negative “+”Positiv X1 X2 X3 H1 H2 H3 Input transformer User supplied User supplied Input Cabinet Wall mounted DC breaker...
  • Page 53 FIGURE 3.2.c.1 Diagram of input/output bus bars and terminal blocks (300kVA, 375kVA UPS, Input voltage 480Vac) Location of bus bars and terminal blocks Detailed Terminals H=79.7” (2025mm) D=37.8” (960mm) AC Input Bypass Input DC Input AC Output BN BP A40 B40 C40 A50 B50 C50 76.8”...
  • Page 54 FIGURE 3.2.c.2 Diagram of Power Wire & Control Wire Inter-Connect (300kVA, 375kVA UPS, Input voltage 480Vac) User supplied User supplied DC circuit breaker External signal terminal IOAU-04 – [TN2] Auxiliary Wall mounted DC breaker UPS module G8000MM Installation and Operation Manual...
  • Page 55 FIGURE 3.2.d.1 Diagram of input/output bus bars and terminal blocks (300kVA, 375kVA UPS, Input voltage 600Vac) Location of bus bars and terminal blocks Detailed Terminals H=79.7” (2025mm) D=37.8” (960mm) DC Input Bypass Input AC Output BN BP A40 B40 C40 A50 B50 C50 300kVA : 120.8”...
  • Page 56 FIGURE 3.2.d.2 Diagram of Power Wire & Control Wire Inter-Connect (300kVA, 375kVA UPS, Input voltage 600Vac) User supplied User supplied User supplied X1 X2 X3 H1 H2 H3 Input transformer DC circuit breaker External signal terminal IOAU-04 – [TN2] Auxiliary Input Cabinet Wall mounted DC breaker UPS module...
  • Page 57 FIGURE 3.2.e.1 Diagram of input/output bus bars and terminal blocks (500kVA, 625kVA, 750kVA UPS, Input voltage 480Vac) Location of bus bars and terminal blocks Detailed Terminals H=79.7” (2025mm) D=37.8" (960mm) 63.0” (1600mm) 51.2” (1300mm) External wiring block DC Input AC Output AC Input BN BP Bypass...
  • Page 58 FIGURE 3.2.e.2 Diagram of Power Wire & Control Wire Inter-Connect (500kVA, 625kVA, 750kVA UPS, Input voltage 480Vac) User supplied User supplied DC circuit breaker External signal terminal IOAU-04 – [TN2] Auxiliary Floor mounted DC breaker UPS module G8000MM Installation and Operation Manual...
  • Page 59 FIGURE 3.2.f.1 Diagram of input/output bus bars and terminal blocks (500kVA, 625kVA, 750kVA UPS, Input voltage 600Vac) Location of bus bars and terminal blocks Detailed Terminals H=79.7” (2025mm) D=37.8" (960mm) 168.2” (4270mm) External wiring block Input cabinet AC Output DC Input BN BP Bypass Battery...
  • Page 60 FIGURE 3.2.f.2 Diagram of Power Wire & Control Wire Inter-Connect (500kVA, 625kVA, 750kVA UPS, Input voltage 600Vac) User supplied User supplied User supplied X1 X2 X3 H1 H2 H3 DC circuit breaker Input transformer External signal terminal IOAU-04 – [TN2] Auxiliary Input Cabinet Floor mounted DC breaker...
  • Page 61 FIGURE 3.3.a Diagram of Rectifier Cabinet & Inverter Cabinet Inter-Connect 1 (500kVA, 625kVA, 750kVA UPS) 500kVA 625/750kVA Bus Bar Bus Bar DC Capacitor DC Capacitor Inverter Cabinet Rectifier Cabinet Inverter Cabinet Rectifier Cabinet G8000MM Installation and Manual Operation...
  • Page 62 FIGURE 3.3.b Diagram of Rectifier Cabinet & Inverter Cabinet Inter-Connect 2 (500kVA, 625kVA, 750kVA UPS) Ground Bus Bar Ground Bus Bar CON2 CON1 CN13 CON3 RYER-* CON5 CN11 Wiring route Rectifier Cabinet Inverter Cabinet G8000MM Installation and Operation Manual...
  • Page 63 TIE CABINET FIGURE 3.4.a Diagram of Power Wire Connect ( Parallel connection ) UPS-1 Bypass input Bypass 52L 1 Inverter Converter AC output AC input ACL 1 UPS-2 Battery Bypass input Bypass 52L 2 Converter Inverter AC input AC output ACL 2 Battery UPS-n...
  • Page 64 FIGURE 3.4.b Diagram of Power Wire & Control Wire Connect ( Parallel connection ) UPS-1 UPS-2 TIE Cabinet CN92 CN92 CN92 IFHR-Y IFHR-Y IOAU-04 CN93 CN93 52L1-AX 52L2-AX CSAU-06 CSAU-06 IOAU-04 AC Output UPS-1 AC Output N40/N50 AC Output UPS-2 AC Output N40/N50 G8000MM Installation and Operation Manual...
  • Page 65 FIGURE 3.4.c Diagram of Power Wire & Control Wire Connect ( Parallel connection ) TIE Cabinet AC Output UPS-1 52L1-A UPS-1 UPS-2 UPS-n 52L2-A 25 26 25 26 25 26 LOOP CONNECT IOAU-04 IOAU-04 IOAU-04 52Ln-A UPS-2 CN92 CN92 CN92 UPS-3 CN93 CN93 CN93...

  • Page 66: Operating Procedures

    Operating Procedures For MMS, Refer to section “D) MMS Start-up Procedure”. A) Start-up Procedure a.) Verify that the External Bypass Input Circuit Breaker for each unit is closed (Breaker is user supplied.) b.) If a dual source is feeding the UPS, close the External AC Rectifier Input Circuit Breaker manually (user supplied).
  • Page 67 B) Shut-down Procedure If a total UPS shutdown is required, verify that the critical load is OFF. Shut-down of UPS 1. Press the "START/STOP MENU" from the Main Menu on the LCD. When "REMOTE OPERATION MODE" is displayed on the LCD panel, the inverter stop operation can only be performed remotely.
  • Page 68 Bypass Operation Procedure 1. Check for “SYNC” on the LCD. 2. Press the "START/STOP MENU" from the LCD Main Menu. 3. Press the "STOP" key on the LCD. ** Transfer from bypass to inverter. 1. Press the "START/STOP MENU" from the LCD Main Menu. 2.
  • Page 69 D) MMS Start-up Procedure a) Verify that Tie Cabinet Circuit Breaker SMB is closed. b) Verify that Tie Cabinet System Output Circuit Breaker 52L is open c) Verify that Tie Cabinet UPS Circuit Breakers 52L1, 52L2…and 52Ln are closed. Start-up of UPS-1 Verify that Control Circuit Breakers (CPM) is closed.

  • Page 70: Response To Ups Failure

    Recording of Fault description. Take necessary action according to display guidance. Primary Action When faults happen, contact the Authorized Toshiba Information to Service Center Service Representatives or call Toshiba International Corporation at 1-800-231-1412. The error code indicated on the LCD display panel when an UPS alarms is very important.

  • Page 71: Parts Replacement

    5 PARTS REPLACEMENT Contact Toshiba International Corporation or its authorized service representatives on all issues regarding the replacement of parts. A) Battery Battery lifetime may vary according to the frequency of use and the average ambient operating temperature. The end of battery life is defined as the state of charge resulting in an ampere-hour capacity less than, or equal to, 80% of nominal capacity.

  • Page 72: Fault Codes

    A) Verify and record the occurrence of the alarm. Note details of alarm message displayed on the LCD display panel. Contact Toshiba International Corporation at 1-877-867-8773. B) If a circuit breaker has tripped, depress the toggle to reset the breaker before closing it again.
  • Page 73 Fault Code List Table 6.1 Fault Code Note 9 Note 1 Note 2 Note 3 External Code Failure Status message Contents Guidance Buzzer send-out indication lamp contact RECTIFIER CALL SERVICE UF003 Preliminary charge impossible Major Lit on ABNORMAL ENGINEER Mixed operation (2 minutes) CONVERTER CALL SERVICE UF006...
  • Page 74 CALL SERVICE UF166 GATE FAULT (A-UNIT) IGBT module (A-Unit ) damaged Major Lit on ENGINEER CALL SERVICE UF167 GATE FAULT (B-UNIT) IGBT module (B-Unit ) damaged Major Lit on ENGINEER CALL SERVICE UF168 GATE FAULT (C-UNIT) IGBT module (B-Unit ) damaged Major Lit on ENGINEER...
  • Page 75 UF305 UPS CONTROL CALL Major Lit on Control clock abnormality CIRCUIT ERROR SERVICE ENGINEER UF306 UPS CONTROL Control power source circuit CALL Major Lit on CIRCUIT ERROR abnormality SERVICE ENGINEER UF309 INVERTER VOLTAGE Inverter output voltage CALL Major Lit on ABNORMAL abnormality before inverter SERVICE...
  • Page 76 EMERGENCY STOP UA817 Emergency stop applied Alarm ACTIVATED There is an error with the remote REMOTE START CALL SERVICE UA819 start switch. Alarm BUTTON ABNORMAL ENGINEER (Only at remote setting) REMOTE STOP BUTTON There is an error with the remote CALL SERVICE UA820 Alarm...
  • Page 77 (Note 1) Audible annunciator: [1] intermittent sound, [2] continuous sound. (Note 2) 1) "Major" is defined as major failure. Inverter transferred to the static bypass line; 2) "Minor" is defined as a minor failure. UPS continues to operate normally, but cause of alarm must be identified;...
  • Page 78 G8000MM Installation and Operation Manual...

  • Page 79: Appendix A - Installation Planning Guides

    - AC Output: 3 , 4-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. 7. Nominal battery voltage based on the use of VRLA type TOSHIBA batteries (2.0 volts/cell nominal). INTERNATIONAL CORPORATION 8. Maximum battery discharge current based on lowest 13131 West Little York Road permissible discharge voltage of 1.67 VPC.
  • Page 80 Installation Planning Guide for G8000MM 100kVA UPS Information to Service Center G8000MM Installation and Operation Manual...
  • Page 81 Installation Planning Guide for G8000MM 100kVA UPS G8000MM Installation and Operation Manual...
  • Page 82 - Alternate AC Input: 3 , 4-wire + ground. - AC Output: 3 , 4-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. TOSHIBA Nominal battery voltage based on the use of VRLA type INTERNATIONAL CORPORATION batteries (2.0 volts/cell nominal).
  • Page 83 Installation Planning Guide for G8000MM 150kVA UPS G8000MM Installation and Operation Manual...
  • Page 84 Installation Planning Guide for G8000MM 150kVA UPS G8000MM Installation and Operation Manual...
  • Page 85 - Alternate AC Input: 3 , 4-wire + ground. - AC Output: 3 , 4-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. TOSHIBA Nominal battery voltage based on the use of VRLA type INTERNATIONAL CORPORATION batteries (2.0 volts/cell nominal).
  • Page 86 Installation Planning Guide for G8000MM 225kVA UPS G8000MM Installation and Operation Manual...
  • Page 87 Installation Planning Guide for G8000MM 225kVA UPS G8000MM Installation and Operation Manual...
  • Page 88 - Alternate AC Input: 3 , 4-wire + ground. - AC Output: 3 , 4-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. TOSHIBA INTERNATIONAL CORPORATION Nominal battery voltage based on the use of VRLA type batteries (2.0 volts/cell nominal).
  • Page 89 Installation Planning Guide for G8000MM 300kVA UPS G8000MM Installation and Operation Manual...
  • Page 90 Installation Planning Guide for G8000MM 300kVA UPS G8000MM Installation and Operation Manual...
  • Page 91 - Alternate AC Input: 3 , 4-wire + ground. - AC Output: 3 , 4-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. TOSHIBA Nominal battery voltage based on the use of VRLA type INTERNATIONAL CORPORATION batteries (2.0 volts/cell nominal).
  • Page 92 Installation Planning Guide for G8000MM 375kVA UPS G8000MM Installation and Operation Manual...
  • Page 93 Installation Planning Guide for G8000MM 375kVA UPS G8000MM Installation and Operation Manual...
  • Page 94 - Alternate AC Input: 3 , 4-wire + ground. - AC Output: 3 , 4-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. TOSHIBA INTERNATIONAL CORPORATION Nominal battery voltage based on the use of VRLA type batteries (2.0 volts/cell nominal).
  • Page 95 Installation Planning Guide for G8000MM 500kVA UPS G8000MM Installation and Operation Manual...
  • Page 96 Installation Planning Guide for G8000MM 500kVA UPS G8000MM Installation and Operation Manual...
  • Page 97 - Alternate AC Input: 3 , 4-wire + ground. - AC Output: 3 , 4-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. TOSHIBA Nominal battery voltage based on the use of VRLA type INTERNATIONAL CORPORATION batteries (2.0 volts/cell nominal).
  • Page 98 Installation Planning Guide for G8000MM 625kVA UPS G8000MM Installation and Operation Manual...
  • Page 99 Installation Planning Guide for G8000MM 625kVA UPS G8000MM Installation and Operation Manual...
  • Page 100 - Alternate AC Input: 3 , 4-wire + ground. - AC Output: 3 , 4-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. TOSHIBA Nominal battery voltage based on the use of VRLA type INTERNATIONAL CORPORATION batteries (2.0 volts/cell nominal).
  • Page 101 Installation Planning Guide for G8000MM 750kVA UPS G8000MM Installation and Operation Manual...
  • Page 102 Installation Planning Guide for G8000MM 750kVA UPS G8000MM Installation and Operation Manual...
  • Page 104 INDUSTRIAL DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 713/466-0277 Fax 713/466-8773 US 877/867-8773 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshiba.com/ind Printed in the U.S.A.

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