Nokia E65 Service Manual

Dual mode quad-band phone

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User manual (131 pages)

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Page 1 Memory card: micro SD (hot swap) Transceiver with BL-5F Li-Ion battery pack Talk time Standby Note Depends on network up to 6h up to 14days parameters Environmental characteristics: • Lead-free soldered Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 2: Table Of Contents
QUICK TROUBLE SHOOTER - VOLUME KEYS/ EDIT/VOICE KEY QUICK TROUBLE SHOOTER - CAMERA GONOGO TEST BATTERY TEST CHANGE HISTORY Status Version No. Date Comments Draft 17.Jan.2007 Initial draft Approved 19.Jan.2007 Approved Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 3: Introduction
INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential.
Page 4: General Repair Information
Common Software Service Bulletins etc,… Use General SB-217 as a reference or overview. Please also check NOKIA Online (NOL) for latest news and files on a regular basis. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 5: Pathfinder For Workshop Staff
Videos – Disassembly/Assembly NOKIA Online Care Services Training Phone Models Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone: Overview & Guides Disassembly & Assembly Troubleshooting Basic information about the phone,...
Page 6: Training And Vendor Development 19.Jan
CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL EXPLODED VIEW See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 7: Spare Parts Overview
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL SPARE PARTS OVERVIEW Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 8: General Recycling Recommendation
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL GENERAL RECYCLING RECOMMENDATION Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 9: Level 2 Solder Components
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL LEVEL 2 SOLDER COMPONENTS Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 10: Nokia Online (Nol)
Bulletins (spare parts, SWAP units and service tools). This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 11: Service Tools
Inserted under the back cover, this Li-Ion battery provides power in a lightweight package. SS-110 Domesheet alignment jig. CA-53 Service Cable to connect the PC with the Pop-Port™ connector. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 12 For more informations refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 13: Sw-Update
To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 14: Disassembly Instruction
3. Unlock and remove the BATTERY COVER. 4. Shift open the assembly. Carefully pry open the clips of the A-COVER with the SS-93… 5. …on both sides. 6. Lift up the whole assembly. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 15 9. Shift together the assembly. 10. Carefully bend open the metal snaps of the DISPLAY HOLDER ASSEMBLY. 11. …on both sides. 12. Cover the LCD with a protective film. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 16 15. Lever out the EARPIECE HOLDER ASSEMBLY. 16. Open the flex connector of the display. 17. Shift open the assembly. 18. Push out the glued in MASKING PLATE and discard it. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 17 23. Unscrew these 4 screws in the order shown. 24. Shift open the assembly. Gently pry open these clips of the B- COVER with the SRT-6 in order to reach the clips of the T9 KEYMAT. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 18 26. … on both sides. 27. Carefully remove the SHEET METAL ASSEMBLY. 28. Remove the glued in T9 KEYMAT. 29. Unlock the snaps… 30..on both sides. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 19 33. Now the SLIDE MODULE ASSEMBLY can be removed. 34. Disconnect the camera connector. 35. Lift up the ENGINE MODULE. Keep in mind that the flex foil 36. Disconnect the flex foil. is still connected. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 20 40. Carefully release the glued in CAMERA FLEX ASSEMBLY. 41. Now it can be removed easily. 42. Unlock all clips of the SIDE KEYS. Note that these clips are very delicate and can break easily. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 21 45. It can’t be used again. Remove all adhesive residues before 46. Peel up the T9 FLEX ASSEMBLY, beginning from the connector reassemble. side. 47. It can’t be used again. 48. Remove any adhesive residues before reassemble. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 22 Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL 49. The disassembly procedure is now complete. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 23: Assembly Instruction
Torx Plus size 6 bit and a DC plug. placement of the flex foils. 3. Place the flex foil assemblies. 4. Mind the guide. 5. Remove all protective films. 6. Bring the slider into position shown. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 24 10. Lift up the SLIDE MODULE ASSEMBLY and turn it. Remove this protecting film. 11. Position it as shown, smooth it down evenly. 12. Mind the alignment tabs. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 25 15. Position them with the SS-93. 16. Insert the CAMERA FLEX ASSEMBLY. 17. Check the correct positioning before continue. 18. Insert the SIM CARD MODULE and click it into its place. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 26 21. Close the connector of the SIM CARD MODULE. 22. Position the ENGINE MODULE into the B-COVER ASSEMBLY. 23. Close the connector of the CAMERA FLEX ASSEMBLY. 24. Bring the SLIDE MODULE ASSEMBLY into position shown. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 27 28. Close this connector first. COVER ASSEMBLY. 29. Move the SLIDE MODULE ASSEMBLY down and close the 2nd 30. Now close the slider slowly and align it to the B-COVER connector. ASSEMBLY. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 28 34. Bring the SLIDE MODULE ASSEMBLY into position shown to reach the hidden thread. 35. Hold the slider into position. Insert the screw. 36. To prevent destroying the plastic thread, turn the screw to the left first. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 29 40. Tighten the 4 screws in the order shown. correctly to ensure the correct functionality of the slider. 41. Insert the S60 KEYMAT first before placing the A-COVER ASSEMBLY. Mind the guide. Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 30: Legend For Quick Trouble Shooter
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL LEGEND FOR QUICK TROUBLE SHOOTER Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 31: Quick Trouble Shooter - Power On
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - POWER ON Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 32: Quick Trouble Shooter - Charging
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - CHARGING Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 33: Quick Trouble Shooter - No Service
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - NO SERVICE Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 34: Quick Trouble Shooter - Sim
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - SIM Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 35: Quick Trouble Shooter - Earpiece
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - EARPIECE Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 36: Quick Trouble Shooter - Ihf Speaker
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - IHF SPEAKER Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 37: Quick Trouble Shooter - Display
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - DISPLAY Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 38: Quick Trouble Shooter - Microphone
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - MICROPHONE Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 39: Quick Trouble Shooter - T9 Keymat
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - T9 KEYMAT Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 40: Quick Trouble Shooter - S60 Keymat
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - S60 KEYMAT Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 41: Quick Trouble Shooter - Volume Keys/ Edit/Voice Key
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - VOLUME KEYS/ EDIT/VOICE KEY Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 42: Quick Trouble Shooter - Camera
Page (44) Approved 1.0 CMO Operations & Logistics Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL QUICK TROUBLE SHOOTER - CAMERA Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 43: Gonogo Test
Warning: Do not point the IR (infrared) beam at anyone’s eye or allow it to interfere with other IR devices. This device is a Class 1 Laser product. Reference unit, Bluetooth /infrared activated Test unit Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.
Page 44: Battery Test
Training and Vendor Development 19.Jan.2007 Multimedia Creation & Support CONFIDENTIAL BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries. Please refer to the actual information on NOKIA Online. http://www.astratec.co.uk/ http://www.cadex.com/ Service Manual E65 RM-208 Copyright © 2007 NOKIA Corporation. All rights reserved.

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